3DP Applications

€3.7m BADGER robot to 3D print pipes as it travels underground

Robotic 3D printers are helping to advance the next generation of autonomous construction.

Recently, the 3D printing industry has seen houses 3D printed in 24 hours or less, and bridges materialising out of melted plastic.

BADGER is the latest of these projects attempting to bring 3D printing to construction.

The Europe-wide enterprise brings together a group focused on building a robot capable of drilling and 3D printing tunnels for gas supply, telecoms cables and water pipes.

BADGER bot tunnels underground without disruption to the surface above. Image via BADGER robotics
BADGER bot tunnels underground without disruption to the surface above. Image via BADGER robotics

What is a BADGER?

BADGER is an acronym of the devised “roBot for Autonomous unDerGround trenchless opERations, mapping and navigation”.

Co-ordinated by the University Carlos III of Madrid, the project is supported by a consortium of seven companies and research institutions, including German ‘mole technology’ specialists Tracto Technik, and the University of Glasgow in the UK.

A GRUNDODRILL robot for trenchless excavation. Image via Tracto Technik
A GRUNDODRILL robot for trenchless excavation. Image via Tracto Technik

Horizon 2020

Development of the system started February 2017 after BADGER won one of eight places on the European Union’s Horizon 2020 Framework Programme for Research and Innovation.

Other projects to have won Horizon 2020 funding include a program for making customized eyewear, and Project BARABARA looking into the production of recycled 3D printer filaments.

As part of BADGER’s agreement, the EU granted the company €3.7 million (the equivalent of $4.38 million USD) in funding. This money will be spread over three-years.

Mole technology

In current concept artwork, BADGER has four modules. At the head is a boring drill – a scaled-down version of the equipment used to make train tunnels.

In the center there are two clamping segments, designed to keep the drill in place as it bores though the earth.

The final segment is the 3D printer module. This module 3D prints walls in the BADGER’s wake.

 

Drill, rubble and print. BADGER concept designs. Image via BADGER robotics
Drill, rubble and print. BADGER concept designs. Image via BADGER robotics

On the project’s website, this module is defined as “a follower robot equipped with a printer head and a cylindrical manipulator” capable of constructing walls with “additive material (resin or other)”.

Underground navigation will be determined by an above ground substation, communicating with the drill using Ground Penetrating Radar (GPR).

The goal by the end of 2019 is to have a BADGER tunneling system that is autonomous, and ready-to-market.

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Featured image: The BADGER drill built for burrowing underground. Image via Badger Robotics