3D Printing

Materialise Helps Doctor Reset Improperly Healed Bones Using 3D Printed Implants

A hand specialist in Belgium teamed up with Materialise to help a 7 year old child regain the use of his arm using 3D printed medical implants and surgical tools after an improperly healed fracture left it virtually unusable.

When a playground accident left Joos with a broken arm, his parents were dismayed to learn that the bone had healed incorrectly once the cast had been removed. Joos’ arm was left crooked, and had become incapable of even simple movements. The badly healed break had also bent his hand so much that it had become numb and he had completely lost the feeling in his fingers

Several doctors and physical therapists told Joos’ parents that there was nothing to be done for his arm, the fracture was in too awkward a part of the Ulna bone and conventional corrective surgery was not advisable. Desperate to help their son, they sought out hand specialist Dr. Frederik Verstreken.

bone 3d printed guideAfter consulting with Materialise’s 3D surgical planning solutions, Verstreken performed an osteotomy on Joos’ arm, which involved creating a 3D printed guide that would fit in place on the badly healed bone. Holes in the guide would allow surgeons to cut the bone in several places, enabling it to be reset correctly. It would also guide the placement of holes to be pre-drilled in the bone, so once the bone was corrected it would be held in place by a 3D printed titanium implant until it fully healed.

3d printed bone implantThe implant was developed and made by Mobelife, a company that 3D prints custom titanium surgical implants and medical devices. Within only a few days after coming out of surgery Joos had regained the feeling in his hand, and once the bone properly healed he regained full functionality of the arm.

“I had a child with a handicap, now he’s a normally functioning boy,” Joos’s mother Kathleen says. Here is a video report about Joos and his 3D printed arm implants:

“These cases were so difficult and complex,” explained Dr. Verstreken, “that it would not have been possible to obtain a successful reconstruction using conventional techniques.”

Verstreken has since gone on to perform the procedure for four other children who have improperly healed forearms, successfully giving them back the use of their limbs. Unfortunately standard health coverage in Belgium doesn’t cover procedures using 3D printed implants due to the technology being too new and untested. That’s likely to change however, as medical 3D printing applications are one of the fastest growing sectors of 3D printing. But with insurance or not, I’d wager for parents watching their son use his arm again, it is worth paying almost any price.