3D Printing Industry News Sliced: Carbon, BigRep, Protolabs and more

This edition of the 3D Printing Industry News digest Sliced sees NUI Galway awarded with €425,000; 3D printing foray into the limelight of the Oscars; funding for SafKan’s medical headphones and remote control car racing in schools.

Here we cover the latest advancements and updates from the likes of AlphaSTAR, BigRep, Carbon and Protolabs. There is also a development in the patent battle between VBN Components and Uddeholms.  

Read on for all the latest news regarding investments, educational innovations and international relations in the world of 3D printing.  

From engineering to cinema for BigRep

BigRep, a Berlin-based large scale 3D printer manufacturer, was behind the scenes for the Oscar nominated film ‘First Man’. For 6 months, the production team ran two BigRep ONE 3D printers to create a scale replica of the Apollo 11 capsule in the Neil Armstrong biopic.

The Apollo 11 replica from the film First Man. GIF captured from trailer via Universal Pictures.
The Apollo 11 replica from the film First Man. Footage via Universal Pictures.

At the other end of the application spectrum, for industrial use, a BigRep Pro 3D printer has also been sold to engineering firm Boyce Technologies. Based in New York, the company manufactures transit safety products. The BigRep Pro will double Boyce’s 3D printing capacity, helping with the production of end-use components. Frank Marangell, President of BigRep America, explained:

“The Pro will be able to run all of the engineering grade materials that Boyce will need going forward so they’ll be able to expand the capabilities of the system, not just because of accuracy and speed, but also because of material properties. We’re ready to take this next step with Boyce.”

The BigRep PRO 3D printer. Photo via BigRep.
The BigRep PRO 3D printer. Photo via BigRep.

Moving away from hardware, the Genoa 3DP Simulation software made by California-based AlphaSTAR has been sourced by French industrial research institute IRT Jules Verne. By adding this software to its production process, IRT Jules Verne will minimise the trial and error of 3D printing, reduce waste and lower the overall cost of AM.

“We needed software capable of analysing the materials, modelling the AM process and accurately replicating composite SLS & FFF printing methods,” stated Tuan Linh Nguyen, R&D Simulation Engineer at IRT. “With advanced features, such as analysis of temperature-dependent material properties beyond glass transition temperature and the high compatibility with our numerical tools, we felt Genoa 3DP was the perfect fit.”

And, in other news, the call for papers is now open for the Additive Manufacturing Conference 2019. Focusing on the development of functional components and end-use parts, the event showcases the industrial applications of 3D printing technologies. A range of companies will be attending the event, from medical and dental to automotive and aerospace, all with a common interest in evolving the application of industrial additive manufacturing technologies.

HP at the Additive Manufacturing Conference 2018. Photo via Additive Manufacturing Conference.
HP at the Additive Manufacturing Conference 2018. Photo via Additive Manufacturing Conference.

3D printing legal disputes settled

Swedish company VBN components, a manufacturer of metal materials suitable for 3D printing, has won a patent battle against Uddeholms AB. Uddeholms, also based in Sweden, is a manufacturer of tool steel. The dispute between the two companies began when Uddeholms contested VBN’s first patent regarding high purity in high carbon content materials in 2013. The dispute was settled in December 2018 at the European Patent Office (EPO) in Munich, with the Boards of Appeal ruling in favour of VBN Components.

“We are, of course, very pleased to have confirmed at the highest instance that our material technology is ground-breaking and with full IP protection,” says Ulrik Beste, CTO of VBN Components AB.

Staying in the vicinity of a court, six democrats have filed a legislation aiming to prohibit the 3D printing of firearms in the state of Georgia. The bill was sponsored by State Representative Roger Bruce, and seeks specifically to eliminate the ability of any individual or entity to 3D print  certain firearms. There has been an ongoing, heated debate surrounding 3D printed guns throughout the U.S. in recent months, which culminated in several states motioning to ban access to Cody Wilson’s open-source 3D printed firearm file sharing site Defense Distributed in 2018.

The Plastic Liberator handgun. Photo via Defense Distributed
The Plastic Liberator handgun. Photo via Defense Distributed

South Korea to offer more incentives for 3D printing

3D printing was seen at the center of a global international campaign. In a welcoming bid to attract foreign companies with high-end technologies, South Korea will be offering better incentives and improved regulations by integrating new services and technologies. South Korea will be hoping to encourage investments in 3D printing, as well as other research and development areas, using a budget of 50 billion won ($44 million) to establish cash incentives.

Lee Ho-joon, chief of investment policy division at the Ministry of Trade, Industry and Energy, said that “The government plans to actively attract regional offices of global companies in the areas of chemistry, machinery and materials as well as global research and development centers in the industries including health care and information and communication technologies.”

Lee Ho-joon, chief of investment policy division at the Ministry of Trade, Industry and Energy. MTIE via The Korea Herald/Asia News Network
Lee Ho-joon, chief of investment policy division at the Ministry of Trade, Industry and Energy. MTIE via The Korea Herald/Asia News Network

Protolabs, an on-demand manufacturing provider, has awarded its Cool Idea! accolade to Tucson-based startup SafKan, for its 3D printed OtoSet headphones. The headphones are an ear cleaning device for clinical use, that uses disposable nozzles to spray and extract a warm saline solution against the walls of the ear canal. SafKan relied on Protolabs’ expertise in Polyjet 3D printing to create the product. Each year, the Cool Idea! program from Protolabs grants an aggregate of up to $250,000 in Protolabs manufacturing services.

“It’s pretty easy to design headphones on your computer and 3D print it,” said co-founder Sahil Diwan.

“But then you need to take that to the next level and start to commercialize it. Protolabs has been really helpful with our engineering team, using experience that we don’t have in-house to get our device ready to go to market.”

SafKan's OtoSet headphones. Photo via Protolabs.
SafKan’s OtoSet headphones. Photo via Protolabs.

Elsewhere, The National Institute of Standards and Technology (NIST) has also awarded a grant, worth $25 million dollars, to Chicago-based Center for Hierarchical Materials Design (CHiMaD). CHiMaD aim to accelerate the pace of new materials discovery using theoretical, computational, and experimental science. Since 2014, nearly 300 CHiMaD and NIST investigators have worked on developing inks for 3D printing amongst a host of other new materials.

3D printing racing its way into schools

In education, an art exhibition at the University of Texas at El Paso’s (UTEP) Rubin Center took place, exploring different elements of the U.S.’s Western Sun Belt’s environment. Called “Sections: New Cities Future Ruins”, the exhibition features a series of 170 3D printed ceramic objects, made from native clay materials. This was produced through a collaboration between artists Ronald Rael and Virginia San Fratello, founders of California design company Emerging Objects, and UTEP students.

“Our new 3D printer is an incredible tool that will provide our students with a great opportunity to learn a new skill that more and more artists are using around the world,” said Vincent Burke, an associate professor of art who specializes in ceramics at UTEP. “It’s a game changer for us. It’s really remarkable. The key is using it in the service of art and ideas that reflect our unique individual voices.”

Elsewhere, €425,000 has been awarded to the National University of Ireland Galway (NUI Galway) for its bacterial infection project. NUI Galway has been working on new technology for faster clinical detection and diagnosis of bacterial infections. It received the award as part of a government investment of €10.8 million in Irish research funding. The research project will utilise 3D printing to create compact diagnostic devices that will indicate the presence of specific bacteria through colour changes, potentially benefiting patient outcomes and quality of life.

Children from primary schools across Carmarthenshire in Wales will take part in a 3D printed remote control car race. The futuristic Formula 3D Circuit Race project will be led by Swansea University’s College of Engineering in partnership with Carmarthenshire County Council. The primary schools are now working on making and assembling their remote control cars, using 3D printers donated by Swansea University. The race will take place at Carmarthen Park’s velodrome in July.

“The race will be a terrific event,” said Dr Dimitris Pletsas, of Swansea University. “But what’s more important is the journey these schools will embark on to adopt this type of technology as part of their teaching and learning environments in the longer term.”

Dr Dimitris at the Formula 3D circuit race launch event. Photo via Swansea University.
Dr Dimitris at the Formula 3D circuit race launch event. Photo via Swansea University.

New Carbon Adidas runner, Preserving history with Artec

The Reading Historical Society Museum has worked with Exact Metrology to scan a Word War I statue in Cincinnati, Ohio. Based in the same location, Exact Metrology offer scanning services and metrology equipment solutions. The original statue was put up in 1919, and is perched upon a monument commemorating those who served during the First World War. Wanting to preserve the statue, the museum worked with Exact Metrology to scan a replica in the museum using Artec 3D scanners.

And finally, Adidas has unveiled a new iteration of its Y-3 4D Runner, made in collaboration with California-based 3D printer and materials manufacturer Carbon. a The trainer features a 3D printed midsole using Carbon FUTURECRAFT 4D technology, with this newest design draped in a bright, eye-catching red. The co-founder of Carbon, Phil DeSimone, was recently spotted with Pharrell at Paris Fashion Week 2019, discussing Carbon and Adidas 4D.

The Y-3 4D Runner went on sale this morning priced at $600 and promptly sold out, the shoes are now available on the resale market for an eye-watering $1000.

The Y-3 4D Runner in red, with Carbon 3D printed midsole. Image via Y-3/Adidas.
The Y-3 4D Runner in red, with Carbon 3D printed midsole. Image via Y-3/Adidas.

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Featured image shows the Y-3 4D Runner in red, with Carbon 3D printed midsole. Image via Y-3/Adidas.