Phasio, a software platform for quoting, order management, and workflow planning in additive manufacturing, has partnered with Dyndrite, a developer of computational geometry and automation software for digital production, to deliver what they describe as the first fully digital HP Multi Jet Fusion workflow. The collaboration integrates Phasio’s customer-facing system with Dyndrite’s MJF Pro build preparation tool, enabling orders to move directly from customer demand to validated and traceable builds without any manual intervention.
The Phasio Powered by Dyndrite MJF Pro solution combines order management with programmable build preparation. When an order is placed, the system automatically processes the request, optimizes part placement, generates a build, and dispatches it to available HP Multi Jet Fusion printers. Customers and manufacturers can track jobs in real time, creating a closed loop from purchase order to finished part. “Phasio’s mission has always been to eliminate the barriers between the front office and manufacturing,” said Harry Lucas, founder and chief executive of Phasio. “By integrating Dyndrite MJF Pro into our platform, we’ve bridged the final mile to one of the most advanced additive production systems, the HP MJF, and brought our vision to life.”
Dyndrite MJF Pro, which forms the core of the integration, provides programmable build preparation and direct connectivity to HP’s polymer and metal printers, including the 4200, 5200, 5400, 5600, and 580 models. The software enables nesting of thousands of parts with fine control in seconds, works with multi-gigabyte 3D mesh or native CAD files, and allows for multiple part labels to be applied under advanced rules. Documentation can be embedded directly into each build file, and Python APIs are available to automate repetitive tasks, reducing the risk of human error. “From global enterprises to fast-moving startups, HP Multi Jet Fusion users want to focus on products and get them to market fast,” said Frank Lussier, Product Manager at Dyndrite. “They need automation, rapid iteration, traceable data, and one simple system to manage it all. With Phasio Powered by Dyndrite, they finally have it all—a fully digital, end-to-end pipeline for MJF. This is a major milestone for the industry.”
The integration incorporates a series of detailed technical steps. It supports camspec export with CAD files and build constraints, and provides one-click transfer to Dyndrite’s high-performance nester. Orientation data is preserved to maintain consistent part properties across different builds, while a 3MF scanner checks which files have been included. Overflow protection prevents errors when parts are not nested, and build generation is automated with labeling handled inside the Phasio platform.
Repeatability is addressed by enforcing orientations during the build process, ensuring that parts re-ordered months or years later maintain identical properties. Surface quality can be guaranteed, with consistent results across production runs. Post-processing considerations are also integrated. Automated splitting prepares builds for processes such as color dyeing, while error-proof routing ensures mixed builds are not misprocessed at later stages. Traceability is built into the workflow, with part tagging and serialization embedded into every job and automated, searchable audit logs available for review.
The companies emphasize the benefits of the system in terms of production efficiency. Packing densities are optimized to increase yield, while common mistakes on the factory floor can be avoided by removing manual handoffs. Scrap rates can be reduced, and manufacturers can deliver repeatable quality to every customer on every part. “For the first time we have a faster, error-proof digital manufacturing process that delivers consistent, repeatable part quality at any scale,” Lucas said in describing the outcome of the collaboration.
Phasio and Dyndrite will highlight the new workflow at ASTM’s ICAM 25 Conference. On October 8 at 4:20 p.m., Phasio founder Harry Conor Lucas will present a talk titled “CAMSPEC: The Digital Twin’s Manufacturing Memory.” Promoted under the heading “Phasio @ ICAM 25,” the session will outline how the integrated system enforces digital traceability and establishes a closed loop for HP Multi Jet Fusion production.
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Featured image shows Phasio Powered by Dyndrite MJF Pro automates quoting, order management, and build preparation. Image via Phasio.
