Aerospace

3D printing the future of drones as Northrop Grumman hit TERN milestones

DARPA’s futuristic drone-like ‘air system’ known as TERN has passed another milestone according to manufacturers Northrop Grumman. The Tactically Exploited Reconnaissance Node, or TERN, is a project being developed by the Defense Advanced Research Projects Agency (DARPA). According to DARPA’s video, TERN is a ‘revolutionary medium-altitude long endurance (MALE) highly autonomous unmanned air system (UAS)’. Basically, the vehicle which is being developed for the US military can be seen as a hybrid of a helicopter and drone with capabilities to fly both vertically and horizontally.

Visualization of the Tern in flight. Image via DARPA.
Visualization of the Tern in flight. Image via DARPA.

DARPA recently performed a critical design review (CDR) in mid-October of the design’s General Electric engine. The GE engine will enable the drone to fly both vertically and horizontally. GE are rarely far from 3D printing news, not just for developing their 3D printing portfolio but also for repairing 3D printed engines with 3D printing. Naturally, the details of TERN’s engine have not been made public by DARPA but it may be fair to speculate that GE would have looked to use their latest developments with 3D printing in the project, especially given the value of 3D printing for making low volume or one-off complex components.

DARPA have teamed up with Northrop owned Scaled Composites. Photo by Scaled Composites.
DARPA have teamed up with Northrop owned Scaled Composites. Photo by Scaled Composites.

In addition, as part of phase 3 of the TERN project, a successful CDR was carried out on the vehicle management system. This review involved the testing of hardware and software which will enable the vertical flying and landing of the air system. The drone is being developed in order to facilitate naval missions. Flying and landing a standard drone, such as the reaper, from a ship is a difficult task. Particularly landing a drone on to a moving platform. The TERN hopes to alleviate such difficulties by creating an airborne vehicle that will be able to take off and land onto a small platform like a helipad with ease. The Vertical Takeoff and Landing (VTOL) aircraft is depicted in action below.

Gif from DARPA’s Youtube video. 

Further milestones for Northrop Grumman and DARPA to reach are the full testing of the prototype at sea in late 2018. The remaining tasks of Phase 3 of development involve detailed aircraft design, completion of two demonstrator models, and then land testing, followed by testing at sea. Other recent developments in the aeronautic industry involve Lockheed Martin, who were rumored to be considered for the TERN project before Northrop Grumman got the deal. In Lockheed Martin’s space exploration plans, 3D printing has a crucial role so it wouldn’t be surprising to find 3D printing playing a role in the TERN project. Moreover, it is often these industries with their spectacular budgets that provide hints about the future of 3D printing and its applications.

Featured image is a visualization of the TERN. Image via DARPA.